Production Capacity

Capacity may be lower for orders that need washing or printing.

T-shirts
400,000 pcs / month
Five-pocket denim trousers
80,000 pcs / month
Lead time
90–120 days
Location
AK Khan Circle, Chittagong
Distance to Port
About 5 km
Floor Area
About 15,000 sq ft
Machines
209
Employees
371
Shipment
By sea and air
Rolls of denim, jersey, cotton and twill fabric

Factory Setup

The factory and office are set up over two floors, with a total floor area of about 15,000 square feet, at an easily reached location close to the port and the city centre.

  • Two spacious sewing floors.
  • Cutting and finishing on a separate floor, so the sewing floors stay clear.
  • In-house embroidery at our sister unit, Crown Design Ltd, on the ground floor of the same building.
  • A full vertical set-up, with printing, dyeing and washing alongside cutting, sewing and finishing.
  • 24-hour standby generator (200 kVA) and a secured warehouse and store.
  • Open space around the building, with room for loading and unloading.

Machinery

209 machines, mainly from Juki, Pegasus and Kansai.

Sewing
MachineBrandQty
Single-needle lockstitchJuki, Jack80
Single-needle lockstitch, auto trimmerJuki12
Two-needleJuki20
Two-needle chainstitchKansai2
Multi-needleKansai2
Zigzag (1 and 3 step)Juki3
Feed-off-the-armJuki4
Overlock (4-thread)Pegasus28
Interlock (5-thread)Pegasus10
FlatlockPegasus25
Flatlock, cylinder bed with pullerPegasus8
Subtotal194
Automatic and Finishing
MachineBrandQty
Buttonhole (auto)Juki2
Button attach (auto)Juki2
Bartack (auto)Juki4
Fusing machineZushan1
Boiler (60 kg)Modern1
Subtotal10
Cutting and Power
MachineBrandQty
Cutting machineKM3
Rib cutterUZU1
Generator (200 kVA)FG Wilson1
Subtotal5

Total: 209 machines

Workforce

371 employees in production, management and support.

Production
RoleStaff
General Manager1
Production Manager1
Section In-Charge5
Supervisor15
Quality Assurance20
Operator190
Assistant Operator60
Cutting20
Finishing26
Subtotal338
Office and Support
RoleStaff
Plant In-Charge1
Medical Assistant1
HR and Compliance2
Work Study and R&D1
Merchandising6
Store2
Maintenance and Electrical4
Reception1
Security4
Driver1
Office Assistant2
Cleaning8
Subtotal33

Safety and Compliance

  • Member of the Bangladesh Garment Manufacturers and Exporters Association (BGMEA).
  • Facility designed to meet buyer codes of conduct, Bangladesh labour law and ILO standards.
  • Automatic fire alarm system.
  • Fire extinguishers at all key points on every floor.
  • Wide stairway for daily access and emergency exit.
  • 24-hour security.
  • 24-hour standby power.

Worker Welfare

  • No child labour.
  • Overtime in line with Bangladesh labour law.
  • Wages and salaries paid on time.
  • Yearly salary increments and welfare support.
  • Transport for workers.
  • Canteen, and clean production floors and toilets.
  • First aid and an on-site medical assistant.
  • Regular follow-up on workers' issues with BGMEA and the labour office.

Request a Quotation

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